Engineering and construction firms tasked with designing and building large, complex
projects face challenges when it comes to developing the numerous drawings, bills of
material, material requisitions, and other deliverables required to fabricate and build such facilities. This is especially true when the facilities are in remote, extreme environments, and these firms must perform the fabrication elsewhere to minimize site-based activities. Such is the case in Alberta, Canada, home of the second-largest, proven concentration of oil in the world, most of which is in the McMurray Formation oil sands deposits, a mixture of crude bitumen (a semi-solid form of crude oil), silica sand, clay minerals, and water. The technology for extraction of oil involves large-scale, energy-intensive processing of the deposits, typically by the injection of steam, separation of the oil, and processing of waste. Since 2002, companies have invested US$150 billion to recover oil from these Alberta oil sands.
Calgary is the center for design engineering and project management, while Edmonton,
further north and closer to the oil sands deposits, is the site of most fabrication and
off-site construction. They ship the pre-fabricated modules by road for assembly at
the production plants. Hood Group, JV Driver, and PCL have been at the forefront
in supporting these efforts.
Hood Group, JV Driver, and PCL have achieved success using Intergraph® SmartPlant®
Spoolgen® for the creation of isometric drawings, bills of material, material specifications
and other deliverables required for the fabrication of modules that compose these production plants. Based on ISOGEN®, the industrystandard software for automating piping isometric generation, Spoolgen enables Hood Group, JV Driver, and PCL to simply
add information to the original design data to create new fabrication deliverables.
The companies selected SmartPlant Spoolgen based on its ability to integrate with their existing in house systems, allowing them to develop their own customized workflows and provide cost savings and efficiencies to their customers. Another key factor was the
software’s compatibility with all the leading plant design systems, including Intergraph’s SmartPlant 3D, PDS®, and CADWorx®; AVEVA PDMS; and Bentley AutoPLANT and PlantSpace.
Hood Group, JV Driver, and PCL have found SmartPlant Spoolgen well-suited for large, demanding projects at Alberta Oil Sands, including projects such as the $963 million Syncrude UE-1 Project and the $590 million CNRL Horizon Project in Fort McMurray,
and the $500 million Scotford Upgrader Expansion 1 Project in Fort Saskatchewan, a joint venture among Shell Canada, Chevron Canada, and Marathon Oil Sands. The software not only automates and speeds up time-consuming tasks, but also reduces errors and
ensures consistency of deliverables at each phase of the process, from design and engineering through fabrication, construction, and assembly.
Compared to manual drafting, they report:
This improves productivity in the fabrication workshop, eliminates waste and surplus material, and ensures the right modules get to the construction site at the right time and with the correct erection materials, which in turn benefits the owners; engineering, procurement, and construction firms; and fabricators.
According to the U.S. Department of Energy, world energy consumption will increase by 44 percent between 2006 and 2030. These vast reserves in the Alberta Oil Sands will be an important resource in meeting this demand. Hood Group, JV Driver and PCL will continue to leverage Intergraph SmartPlant Spoolgen to provide their clients with the required fabrication drawings and other deliverables with speed and accuracy.